Industrial Automation

Instruments

Process instruments include the electronics required to measure process variables, such as temperature, pressure, level, flow, using a variety of sensors and methods. Power consumption in active mode is critical for these products, as most field instruments are powered though a 4-20mA current loop interface, which strongly limits the available power budget for the electronics. Process instruments must often be able to operate in hazardous areas, and cannot buffer energy.

Atmel® has become a leading supplier of microcontroller for the manufacturers of industrial process instruments.

Instruments

Features and Benefits

  • Atmel 32-bit microcontrollers can operate down to 1.62V and achieve sub 1mW/DMIPS power consumption figures.
  • Process instruments often operate the microcontroller at low frequencies to reduce power consumption. Atmel has optimized the flash read accesses in these conditions, enabling.
  • The Atmel Atmel AVR 32-bit microcontroller and the Cortex-M3-based AT91SAM3 family provide the designer with modern and efficient RISC architectures, supporting more complex signal.
  • Embedded DSP functionalities (MAC, saturating arithmetic) and FPU, along with middleware libraries to support them, considerably simplify signal conditioning
  • Complex signal algorithms, field bus or industrial Ethernet support, functional safety test routines, and multi-language menus, require increasingly large embedded flash support. Atmel offers 32-bit microcontrollers with embedded flash up to 512KB.
  • Atmel microcontrollers integrates dedicated hardware mechanisms to support the implementation of the IEC61508 safety standard. Learn more about Atmel microcontroller safety functions here.
  • Wireless communication is attractive for industrial sites with instruments dispersed over a large area. The Atmel Wireless microcontroller product line provides the required hardware platform to build products compatible with the popular Wireless HART protocol. The Atmel best in class RF properties help increase range and make RF links more robust, yet highly efficient.
  • The Atmel CryptoAuthentication™ family of hardware security products provides cost effective, low standby power solutions for secure communication to/from process instruments.


The Atmel AT91SAM3, AT91SAM7 and the AVR UC3 32-bit families deliver unique combination of low power and excellent signal processing capabilities.

  • Low power consumption
  • Efficient signal processing (DSP and FPU)
  • Wide flash size availability
  • Sensor element and field bus connection
  • Safety functions according to IEC61508
  • Capacitive Touch
  • Wireless microcontroller

Products

Microcontroller Touch Secure Authentication RF Microcontroller Memory
AVR UC3 B Series

ARM-based Solutions: AT91SAM3S/7S

AVR XMEGA
Buttons, Sliders and Wheels

QTouch library

maXTouch™ Touchscreen controller
CryptoAuthentication
Single-chip (Microcontroller and Transceiver)

Transceivers

ZigBit Modules
CryptoMemory: Secure EEPROM

Serial EEPROM


Overview of the Atmel Safety Features

  Features SAM3 Xmega UC3
Code Integrity Flash with write protection Selectable flash regions Application and boot section Selectable flash regions
Dual Bank Yes (AT91SAM3U)    
Flash Checksum CRC unit (AT91SAM3S) CRC Unit Software
Watchdog Running from an internal RC oscillator Yes Yes Yes
Lock function Locked after first write Locked per fuse Key protected
Window mode Yes Yes Yes (AVR UC3)
Software Runaway Memory Protection Unit Yes No Yes
Lock function for the IO register Yes, using the MPU Yes Yes, using the MPU
Lock function for the Clock Configuration Yes Yes Yes
Lock Event System Configuration N/A Yes Yes
Clock Failure Start-up from internal RC oscillator Yes Yes Yes
Main clock failure detection Yes (AT91SAM3S) Yes Yes
Automatic switch to the internal RC Yes (AT91SAM3S) Yes Yes


AVR and ARM Comparison

CPU AVR ARM
Product Family AVR XMEGA 8/16-bit microcontroller AVR UC3 32-bit microcontroller AT91SAM3 microcontroller AT91SAM9 MPU
CPU Feature Best-in-class 8/16-bit RISC hardware multiplier 32-bit RISC with DSP support (Single cycle MAC, saturation) Cortex-M3 with MPU ARM926-EJ
Active Mode 0.5 mW/MHz < 1mW/MHz 1 mW/MHz 0.125mW/MHz
Wait Mode 0.55µA 70µA 4.6µA 8mA
RTC Mode 0.55µA 1.6µA 1.6µA 9µA
Power Down < 100nA 100nA 100nA  
Field Instrument Temperature, Low-end Pressure & Flow Temperature, Pressure, Flow, Level, Analysis Temperature, Pressure, Flow, Level, Analysis Level, Flow, Liquid Analysis

Learn more about the Atmel solution Application Notes, Devices, and Tools and Software